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Transmission: Automatic to Manual Conversion

When I purchased my EG4 Civic hatchback headersDETAILSElectrical
in 1998, I loved everything about it, the Now the Automatic Specific facts. Remove
body interior and engine were all in the Automatic Gear Lever and toss it!
excellent condition. However, there was There is a plastic slider underneath
one thing that I would not have chosen: which is connected to the car's harness.
the automatic transmission. The original This slider should be set to the PARK
engine was a JDM D15B SOHC VTEC, rated at position and locked there by some means.
a respectable 130 p.s. especially for a The guys at the shop put a big blob of
1500 cc!So I started my research on the silicone sealant over mine. This is
net to find out my options with respect necessary if you plan to take your key
to getting the car converted to manual out of the ignition after you drive!!
transmission. In my search, I discovered Also on the plastic slider, there are two
Eric's B16A site and the Hybrid site wires soldered near the center of the
among others. So I began to think, why go device (yel, blk/grn). When these wires
through the trouble of changing the are shorted they activate the reverse
transmission on the 1500, might as well lights and chime. (At least my car has a
go for it an put in a DOHC 1600cc VTEC reverse chime). My advice is to find the
and gain 40 hp in the process! I reverse sensor on the transmission, trace
considered a B18C but those engines are them to the connection junction on the
rare and expensive in Trinidad. In any right side of the engine bay, then run a
case the JDM second generation B16A puts pair of wires from the reverse sensor
out the same horsepower, with a bit less leads to the plastic slider. Voila! Your
torque. From what I had learned on the reverse lights will work fine.I had to
Internet I knew the engine would fit add a knock sensor wire and an O2 sensor
fine. Also because my car originally came wire as detailed on the Hybrid Site.
with a VTEC engine, I knew that the However, I still got a code 23 after
wiring would not be very difficult.I read driving the car for a few minutes. Then
as much as I could find on swaps, and it occurred to me, that the computer
tried to plan the operation to the best still thought the car was automatic. Now,
of my ability. Let me point out, that I really tried to find the Transmission
there is no substitute for good Control Module but for the life of me I
information, so if you are planning any couldn't. Maybe you have to remove the
sort of hybrid, read as much as you can dash of something extreme. Anyway, with
BEFORE you start; web sites, FAQs, the help of a B16A2 wiring diagram from
articles, magazines, whatever. I chose to my friend Christian in Austria, I was
have a local shop with considerable Honda able to identify the ECU leads that were
experience do the work and I was able to no longer needed. Just cut the leads and
locate the engine from a local tape'em up! The first four are the TCM
importer.MY MISTAKE leads; the other two go to AT sensors for
I knew that it would be best to purchase which I don't have the German translation
the engine and accessories as a package, :-)ECU leads
and that's just what I did. But I B3-grn/bluB4-grn/blkB7-grnB13-grn
focussed on the big items, Engine, Y21 ornB17-grn/blkB19-yelMechanical
LSD trany, ECU, Complete engine wire Of course when you remove the automatic
harness, axles, and in so doing, I did gear shifter, there will be a gaping hole
not even realize that the engine did not under there. I found that my car did not
have the mounts! (No AC unit either!) Now have any mounting holes for the shift
although In my country we have quite a linkage. This is good in a way, as you
brisk trake in JDM parts, some things are get to choose where the shifter will lie.
almost impossible to get, like mounts!The I used a CRX shifter in my application
solution? Alter the original D15B mounts and just bolted it on through the sheet
to fit. That mistake made a project that metal in the floor arch. Depending on the
would have taken a little less than two linkage you use, and the plastic moldings
weeks, last five weeks. You could imagine that you choose to put over the shifter,
how my wife loved me for this!STARTING UP some adjustment of the linkage length may
The mounts took a really long time to be necessary.You will see a picture of
complete, plus as you would expect, my the pedal box from a CRX on the left. If
car wasn't the only one in the shop! you are really observant you will notice
Anyway, it turns out that the rear that this pedal box is made for a cable
(center) engine mount could be used on clutch system. The verdict: scrap the
the B16A. I was able to get a front idea of changing the pedal box. The guys
transmission mount, leaving three mounts cut off the clutch pedal, and welded on a
to be custom adjusted. By the way the hinge so it could be used to actuate the
lower front engine mount / ac bracket on plunger on the clutch master cylinder. We
the B series motor is totally different used a soft line to connect the slave
to the D series mounts so I fabricated an cylinder (on the trany) to the hard line,
adapter flange to accept my old AC unit. which connects to the clutch master
(No way did I have intentions of buying cylinder. Very simple. In the interior
an AC).After the mounts were adjusted and picture you can see the large (AT) brake
the engine was in the proper place, the pedal next to the clutch.THE RESULT
axle hardware was mounted in a jiffy, and The car works beautifully and is a joy
necessary fluids and hoses were to drive. Every feature and sensor is
connected. All the electricals plugged operational. Since I kept the original AT
right in, including the new computer. The housing around the shifter I did not
only difference was the D series motor loose one of my favorite features of the
had the MAP sensor fixed on the Throttle car; the fold in cup holder! The shifter
Body, so a remote unit was added for the boot is custom made from Italian leather.
new engine. The engine fired up, no I also got the white faced gauges with
problems. By the way, you guys should the deal!I would really advise against
hear what the beast sounds like with only swapping in the other direction though
the tri-y headers! Since the headers were since all the car's wiring behind the
longer than the original, I had to adjust firewall would have to be changed in
the length of the exhaust pipe so that it order to get a fully functional (all
could bolt to the features working) automatic.




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