Transmission: Automatic to Manual Conversion

When I purchased my EG4 Civic hatchback in 1998, INow the Automatic Specific facts. Remove the
loved everything about it, the body interior andAutomatic Gear Lever and toss it! There is a plastic
engine were all in excellent condition. However, thereslider underneath which is connected to the car's
was one thing that I would not have chosen: theharness. This slider should be set to the PARK
automatic transmission. The original engine was a JDMposition and locked there by some means. The guys
D15B SOHC VTEC, rated at a respectable 130 p.s.at the shop put a big blob of silicone sealant over
especially for a 1500 cc!So I started my research onmine. This is necessary if you plan to take your key
the net to find out my options with respect toout of the ignition after you drive!! Also on the plastic
getting the car converted to manual transmission. Inslider, there are two wires soldered near the center
my search, I discovered Eric's B16A site and theof the device (yel, blk/grn). When these wires are
Hybrid site among others. So I began to think, whyshorted they activate the reverse lights and chime.
go through the trouble of changing the transmission(At least my car has a reverse chime). My advice is
on the 1500, might as well go for it an put in a DOHCto find the reverse sensor on the transmission, trace
1600cc VTEC and gain 40 hp in the process! Ithem to the connection junction on the right side of
considered a B18C but those engines are rare andthe engine bay, then run a pair of wires from the
expensive in Trinidad. In any case the JDM secondreverse sensor leads to the plastic slider. Voila! Your
generation B16A puts out the same horsepower,reverse lights will work fine.I had to add a knock
with a bit less torque. From what I had learned onsensor wire and an O2 sensor wire as detailed on the
the Internet I knew the engine would fit fine. AlsoHybrid Site. However, I still got a code 23 after
because my car originally came with a VTEC engine, Idriving the car for a few minutes. Then it occurred to
knew that the wiring would not be very difficult.Ime, that the computer still thought the car was
read as much as I could find on swaps, and tried toautomatic. Now, I really tried to find the Transmission
plan the operation to the best of my ability. Let meControl Module but for the life of me I couldn't.
point out, that there is no substitute for goodMaybe you have to remove the dash of something
information, so if you are planning any sort of hybrid,extreme. Anyway, with the help of a B16A2 wiring
read as much as you can BEFORE you start; webdiagram from my friend Christian in Austria, I was
sites, FAQs, articles, magazines, whatever. I chose toable to identify the ECU leads that were no longer
have a local shop with considerable Honda experienceneeded. Just cut the leads and tape'em up! The first
do the work and I was able to locate the enginefour are the TCM leads; the other two go to AT
from a local importer.MY MISTAKEsensors for which I don't have the German
I knew that it would be best to purchase the enginetranslation :-)ECU leads
and accessories as a package, and that's just what IB3-grn/bluB4-grn/blkB7-grnB13-grn/ornB17-grn
did. But I focussed on the big items, Engine, Y21 LSDblkB19-yelMechanical
trany, ECU, Complete engine wire harness, axles, andOf course when you remove the automatic gear
in so doing, I did not even realize that the engine didshifter, there will be a gaping hole under there. I
not have the mounts! (No AC unit either!) Nowfound that my car did not have any mounting holes
although In my country we have quite a brisk trakefor the shift linkage. This is good in a way, as you
in JDM parts, some things are almost impossible toget to choose where the shifter will lie. I used a CRX
get, like mounts!The solution? Alter the original D15Bshifter in my application and just bolted it on through
mounts to fit. That mistake made a project thatthe sheet metal in the floor arch. Depending on the
would have taken a little less than two weeks, lastlinkage you use, and the plastic moldings that you
five weeks. You could imagine how my wife lovedchoose to put over the shifter, some adjustment of
me for this!STARTING UPthe linkage length may be necessary.You will see a
The mounts took a really long time to complete,picture of the pedal box from a CRX on the left. If
plus as you would expect, my car wasn't the onlyyou are really observant you will notice that this
one in the shop! Anyway, it turns out that the rearpedal box is made for a cable clutch system. The
(center) engine mount could be used on the B16A. Iverdict: scrap the idea of changing the pedal box. The
was able to get a front transmission mount, leavingguys cut off the clutch pedal, and welded on a hinge
three mounts to be custom adjusted. By the wayso it could be used to actuate the plunger on the
the lower front engine mount / ac bracket on the Bclutch master cylinder. We used a soft line to
series motor is totally different to the D seriesconnect the slave cylinder (on the trany) to the hard
mounts so I fabricated an adapter flange to acceptline, which connects to the clutch master cylinder.
my old AC unit. (No way did I have intentions ofVery simple. In the interior picture you can see the
buying an AC).After the mounts were adjusted andlarge (AT) brake pedal next to the clutch.THE
the engine was in the proper place, the axleRESULT
hardware was mounted in a jiffy, and necessaryThe car works beautifully and is a joy to drive.
fluids and hoses were connected. All the electricalsEvery feature and sensor is operational. Since I kept
plugged right in, including the new computer. The onlythe original AT housing around the shifter I did not
difference was the D series motor had the MAPloose one of my favorite features of the car; the
sensor fixed on the Throttle Body, so a remote unitfold in cup holder! The shifter boot is custom made
was added for the new engine. The engine fired up,from Italian leather. I also got the white faced
no problems. By the way, you guys should hear whatgauges with the deal!I would really advise against
the beast sounds like with only the tri-y headers!swapping in the other direction though since all the
Since the headers were longer than the original, I hadcar's wiring behind the firewall would have to be
to adjust the length of the exhaust pipe so that itchanged in order to get a fully functional (all features
could bolt to the headersDETAILSElectricalworking) automatic.